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CEM for Smart Factory Operations

Unplanned downtime is a significant challenge for asset-centric industries, resulting in lost production and decreased productivity for maintenance teams. Zapoj's AI-powered CEM Platform can help by overlaying your devices, technologies, and networks to rapidly pull through data and build a seamless predictive maintenance journey. This approach can help reduce unplanned downtime and increase the overall success of your operations.


Smart Enterprises

How it Works

how-it-works

Zapoj CEM takes condition and operations data from factory assets using Events API or IoT middleware or database solutions. There's no need to add any hardware or install anything on-site. The platform then utilizes this data along with in-house designed advanced machine learning and artificial intelligence to provide a scalable solution for reducing unplanned downtime and improving sustainability through predictive maintenance.

Condition Based Maintenance and Automated Alerting

Zapoj CEM enables condition-based maintenance (CBM) by utilizing integrated sensor data and rule-based threshold settings to monitor physical parameters that relate to the actual condition of a machine. These vital signs of machine health include factors such as vibration, current, and acoustic signature. Based on incoming data and rule-based thresholds, the platform automatically launches an incident to an on-call maintenance engineer to prevent machine failure.

  • Measure the performance of your machines in real-time & identify bottlenecks.
  • Operational continuity through smart condition based monitoring and maintenance.
  • Launch automated Incidents and notifications to Plant Maintenance engineers for faster resolution.
  • Data driven insights to easily understand the behavior of the Machine.
  • Avoid high cost of unplanned downtime as well as unnecessary maintenance and improve OEE.
  • Gives common Operating Picture of operations across Factory, floor and machine type.
  • Enables and empower mobile and remote engineers and production managers.
Condition Based Maintenance and Automated Alerting

AI-powered Predictive Maintenance for asset centric organizations

Zapoj CEM Predictive maintenance (PdM) uses artificial intelligence (AI) and machine learning (ML) to automatically interpret industrial machines' condition now and in the future, with the ultimate goal of saving operational and maintenance expenses. It’s about predicting upcoming machinery issues so that failures can be avoided, and the correct maintenance actions can be performed when they’re needed.

Integrated security and alarm management
  • Eliminate spot checks and maintenance, Spot checking machines are inefficient, challenging and introduces risks to machines that may be running correctly. Zapoj CEM PdM is always watching all of your machines, enabling a more strategic approach to maintenance, so changes are planned in advance, resources are assigned appropriately and you’re not left fighting fires.
  • Focus on the things that matter, when they matter, Use your resources more efficiently and only target the machines showing signs of reduced health. Zapoj CEM PdM uses AI to understand current and future health of your machines so your teams can focus only on what matters at the best time.
  • Unparalleled scalability - every machine, any sensor, Zapoj CEM PdM uses cutting-edge machine learning approaches to do this automatically without user intervention, so you can rapidly apply predictive maintenance to thousands of devices across multiple sites at scale.
  • Maintainer focused, Zapoj CEM PdM can be used directly by maintainers working remotely or on the shop floor. It’s the only predictive maintenance application to build models of the machine and user behavior, ensuring users get the insights they want, when they want it, on desktop or mobile, and in a modern, easy to use interface.
Integrated security and alarm management

No-code/ Low-code Integration with industry leaders

Zapoj CEM Platform supports an easily accessible secure API, allowing your team to integrate seamlessly with your existing technology stack, customize your requirements, and leverage your in-house skills and IP. Fully compatible with a wide range of industry-standard systems, including Enterprise, Business Intelligence, Dashboard, MES, Asset Management and Industrial IoT platforms.

No-code/ Low-code Integration with industry leaders

Scalable & sustainable asset performance with Leading AI-powered digital transformation, for asset centric industries

Zapoj CEM enables you to monitor your equipment or device fleets for failures or changes in operation, providing suggestions on when to perform maintenance across your Factory Floor.

Plan for this solution

Leverage Zapoj CEM across maintenance teams

Help your maintenance teams focus their efforts in the right area, reducing wasted effort and Operational expenditure

maintenance-manager
Maintenance Engineer
  • Immediately reduces the noise & Fatigue, associated with non-relevant alerts coming from multiple Sensors.
  • Unified Communication & Collaborations among Maintenance Teams & OEM.
  • Improves productivity of Responders by reducing Mean Time To Ack (MTTA) & Mean Time To Resolve (MTTR).
product-manager
Production Managers
  • Reduced Time.
  • Precise Maintenance and reduced operating costs.
  • Overall Production Availability and Bottom Line.

Frequently Asked Questions

Zapoj CEM is an AI-powered solution that uses advanced analytics and machine learning algorithms to monitor the health of critical equipment and predict when maintenance is required. It provides real-time insights into equipment performance and helps organizations proactively address potential issues, minimizing downtime and maximizing asset utilization.
Zapoj CEM uses a variety of data sources, including sensor data, historical maintenance records, and other operational data, to analyze the health of equipment and predict when maintenance is required. The solution provides a dashboard that displays real-time equipment status and alerts users when maintenance is required.
Zapoj CEM can be used to monitor a wide range of equipment, including industrial machinery, generators, pumps, HVAC systems, and more. The solution is customizable and can be tailored to meet the specific needs of each organization.
By monitoring equipment health in real-time and predicting when maintenance is required, Zapoj CEM helps organizations reduce downtime and minimize the need for expensive emergency repairs. This results in significant cost savings and increased equipment utilization.
The benefits of using Zapoj CEM include improved equipment uptime, reduced maintenance costs, increased equipment utilization, and improved operational efficiency. By using Zapoj CEM, organizations can proactively address potential equipment issues and minimize downtime, which helps them to maintain a competitive edge in the market.
Zapoj CEM is designed to be easily integrated with a variety of equipment and systems. It supports a wide range of communication protocols, including Modbus, OPC, and more, and can be customized to meet the specific needs of each organization.
Yes, Zapoj CEM is a cloud-based solution that can be accessed from anywhere with an internet connection. It is highly scalable and can be used by organizations of any size.
Zapoj CEM is designed to be user-friendly and intuitive, with a simple, easy-to-use dashboard that provides real-time insights into equipment performance. Some technical expertise is required for initial setup and configuration, but once configured, the solution is easy to use and requires minimal maintenance.

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